Seven years later, German mineralogists M. V. Stackelberg and K. Chudoba discovered naturally occurring cubic zirconia in the form of microscopic grains included in metamict zircon. Thought to be a byproduct of the metamictization process, the two scientists did not think the mineral important enough to formally name. The discovery was confirmed through x-ray diffraction, proving the existence of a natural counterpart to the synthetic product.

As with the majority of grown diamond look-alikes, the conceptual birth of single-crystal cubic zirconia began in the minds of scientists seeking a new and versatile material for use in lasers and other optical applications. Its evolution would eclipse earlier synthetics, such as synthetic strontium titanate, synthetic rutile, YAG (Yttrium Aluminium Garnet) and GGG (Gadolinium Gallium Garnet).

Some of the earliest research into controlled single-crystal growth of cubic zirconia occurred in 1960s France, much work being done by Y. Roulin and R. Collongues. This technique involved molten zirconia being contained within a thin shell of still-solid zirconia, with crystal growth from the melt: The process was named cold crucible, an allusion to the system of water cooling used. Though promising, these pursuits yielded only small crystals.

Later, Soviet scientists under V. V. Osiko at the Lebedev Physical Institute in Moscow perfected the technique, which was then named skull crucible (an allusion either to the shape of the water-cooled container or to the occasional form of crystals grown). They named the jewel Fianit, but the name was not used outside of the USSR. Their breakthrough was published in 1973, and commercial production began in 1976. By 1980 annual global production had reached 50 million carats (10,000 kg).

==Synthesis==

The Soviet-perfected skull crucible is still used today, with little variation. Water-filled copper pipes provide a cup-shaped scaffold in which the zirconia feed powder is packed, the whole contraption being wrapped with radio frequency induction coils running perpendicular to the copper pipes. A stabilizer is mixed with the feed powder, being typically either yttria or calcium oxide.

The RF induction coils function in a manner similar to the primary winding in a transformer. The heated zirconia acts as the "secondary winding" of a transformer which in effect is "shorted" out and thus gets incredibly hot. This heating method requires the introduction of small pieces of zirconium metal. The metal is placed near the outside of the charge and is melted by the RF coils and heats the surrounding zirconia powder from the outside inwards. The cooling water-filled pipes emb

Previous Page  [1] [2] [3] [4] Next Page